Baldor Premier 'K' Manual do Proprietário

IDLC Generator(Industrial Diesel Liquid Cooled)Installation & Operating Manual8/05 MN2407

1-6 Product Safety Information MN2407Caution StatementsCaution: Avoid installing the generator set beside heat generating equipment, or directly below

Section 2General InformationGeneral Information 2-1MN2407Thank you for purchasing your Baldor Generator Set. This manual contains information you ne

2-2 General Information MN2407

General Information 2-3MN2407Installation GuidelinesLarge generator sets have requirements that smaller generator sets do not. Vibration, noise,heat

2-4 General Information MN2407Site PlanningRoom Size Open frame generators must be protected from the environment while having good ventilationand coo

General Information 2-5MN2407Room Location ContinuedS Genset Noise Internal combustion engines produce noise, so the room should be located away fro

2-6 General Information MN2407Vibration IsolatorsS Vibration isolators are commonly used to mount the Genset to a concrete pad, Figure2-1. The purpose

General Information 2-7MN2407Caution: Check the local building codes for load bearing capacity requirements.Caution: If the soil is subject to freezi

2-8 General Information MN2407Exhaust SystemExhaust ChecklistA. Exhaust outlets are not located upwind or near any building air intakes.B. Flexible

General Information 2-9MN2407Exhaust Gas RestrictionThe maximum allowable back pressure, or system restriction, is stated in the productspecification

WARNING:CALIFORNIA PROPOSITION 65 WARNING:Engine exhaust from this product contains chemicals knownto the state of California to cause cancer, birth

2-10 General Information MN2407Figure 2-4 Exhaust Pipe Thimble Installation Wind Barrier (Noise Barrier shown in Figure 2-5)Wind blowing against ai

General Information 2-11MN2407The ideal setup for cooling air would be to arrange the inlet or inlets such that relatively clean,cool, dry air is dra

2-12 General Information MN2407Remote radiator and heat exchanger cooled engine cooling systems will not have an enginedriven fan. As a result, the co

General Information 2-13MN2407Table 2-2Fitting Size Flow Restriction of Fittings Expressed as Equivalent of Straight Pipe (in inches)g1.5 2 2.5 3 4 5

2-14 General Information MN24077. Heat exchanger cooled systems using city or well water, and cooling, tower heatrejection, however, will not be prote

General Information 2-15MN2407Fuel System (Diesel Only)The fuel system must provide adequate and continuous quantities of clean fuel to the Generat

2-16 General Information MN2407Bulk Tank Large capacity bulk storage tanks allow delivery of fuel in quantity, and minimize dirt andcondensation conta

General Information 2-17MN2407Other Fuel System Considerations & Recommendations1. Specify that a flexible section be used at all fuel system con

2-18 General Information MN2407Transfer Switch LocationThe transfer switch location is important and key considerations are:1. Locate the transfer swi

General Information 2-19MN2407Battery Size The ability to start the engine depends upon battery capacity, ambient temperature and coolantand oil temp

Table of ContentsTable of Contents iMN2407Section 1Product Safety Information 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-20 General Information MN2407FormulasSingle Phase − ElectricSingle Phase Power Factor is typically 1.01 kW = 1 kilo Watt = 1,000 WattsWatts + Volts

Section 3Receiving & InstallationReceiving & Installation 3-1MN2407Receiving & Inspection When you receive your generator, there are sev

3-2 Receiving & Installation MN2407WARNING: An open bottom stationary engine generator set must be installed over noncombustiblematerials and sha

Receiving & Installation 3-3MN2407Engine Cooling A sufficient flow of clean, cool air is required for combustion and to dissipate the heat produc

3-4 Receiving & Installation MN2407Hot Exhaust GassesWARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death.

Receiving & Installation 3-5MN24078. As much of the exhaust piping as possible should be located near the power ventilationexhaust. This will red

3-6 Receiving & Installation MN2407Electrical Connections Class 1 wiring methods must be used for field wiring connections to terminals of a cla

Receiving & Installation 3-7MN2407Transfer Switch ConsiderationsA transfer switch provides isolation to ensure that Generator power and Utility p

3-8 Receiving & Installation MN2407Battery Charger Considerations1. Mount the battery charger on the generator or as close to the generator as po

Receiving & Installation 3-9MN2407Caution: This generator must have a battery installed for operation. The battery is used during startingand du

ii Table of Contents MN2407Section 3Receiving & Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-10 Receiving & Installation MN2407Figure 3-5 Battery Installation Washers & NutBatteryBattery Hold Down RodWashers & NutBattery TrayT

Appendix ASeries IDLC Connection InformationSeries IDLC A-1MN2407IDLC Circuit Breaker & Electrical DataIDLC AlternatorStandby Power Prime PowerIDL

A-2 Series IDLC MN2407IDLC Wire Size Revision B 5−12−04Circuit BreakerSizeQuantity perPhaseMinimumWire GaugeRecommended Wire Size Amp

Series IDLC A-3MN2407Figure A-1 Customer Interface Connection Diagram

A-4 Series IDLC MN2407

Series IDLC A-5MN2407Start−up Inspection Form It is required that both sides of this form be completed, signed where indicated andreturned to Baldor

A-6 Series IDLC MN2407 nPre Start−up Check List nStart−up ProcedureNo freight damage (Components tight, straight, etc.). Check that all applicable war

Baldor District OfficesUNITED STATESARIZONAPHOENIX4211 S 43RD PLACEPHOENIX, AZ 85040PHONE: 602−470−0407FAX: 602−470−0464CALIFORNIALOS ANGELES6480 FLOT

© Baldor Electric CompanyMN2407PrintedinUSA8/05WARNING:CALIFORNIA PROPOSITION 65 WARNING:Engine exhaust from this product contains chemicals knownto t

Section 1Product Safety InformationProduct Safety Information 1-1MN2407Safety NoticeBe sure that you are completely familiar with the safe operation o

1-2 Product Safety Information MN2407 SymbolsIndicates a potentially hazardous situation which, if not avoided, could result in injury or death.Indica

Product Safety Information 1-3MN2407Operation Warning Statements ContinuedWARNING: Exhaust fumes/gases are extremely dangerous and can cause severe i

1-4 Product Safety Information MN2407Warning Statements ContinuedInstallationWARNING: Installation and servicing of batteries is to be performed or s

Product Safety Information 1-5MN2407Warning Statements ContinuedBurnWARNING: Parts of this generator are extremely hot during and after operation. T